Ultrasound Laminating Machine

Ultrasound Laminating Machine

Auto Ultrasound Quilting/Embossing Machine (With cross horns) Feature 1- Adopt ultrasonic technology to weld and stitch the fabric together without needle and thread. 2- High speed and high productivity, strong welding strength, stable quality. 3- Different rollers and patterns can be designed......

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Auto Ultrasound Quilting/Embossing Machine (With cross horns)

Automatic Ultrasonic Quilting Machine_副本1.jpg

Feature

1- Adopt ultrasonic technology to weld and stitch the fabric together without needle and thread.

2- High speed and high productivity, strong welding strength, stable quality.

3- Different rollers and patterns can be designed according to different material and different products requirements.

5- Humanity control design, easy to operate and understand.

6- Structure of machine 1) Fabric feeding rack 2) Pattern press compound machine 3) Ultrasonic control cabinet  4) End fabric rolling device.

Applications

Producing the compounding of spout gum cotton, non-woven fabrics and needle cotton with chemical fiber fabrics, artificial leather products. It is applied to the production of mattress, multi-cover, bedcover, bed sheet, pillow, blanket, seat cushion, winter jacket, apron, sleeping bag, car seat cover, sofa, etc.

Suitable material

Fabrics of synthetic composition over 30%, polyster,nylon,tetoron,sponge,nonwoven fabric, thermo-plastic film, compounding of spout gum cotton, artificial leather, TC,PU,PP, PE, etc.

Straight horns   

image009_副本.jpg

Cross horns

image011(001).jpg

Advantage compare with straight horns structure:

1. No gap between each horn, no need to care that horns can touch and burn every day, also no wrinkles on fabrics while working.

2. For straight horns structure, gap between each horn must be 1~1.5 mm. If too small, horns will touch easily each other and ultrasonic box& horn will burn. If too big gap, you will see the wrinkle in below pictures

image013(001).jpg

Technical parameter

Model

Power supply

Speed

Effective width

 Max quit thickness

Size

N.W

JT-1600-S

7KW 380V 3 phase (220V)

0~12m/min

1600mm

 

Cotton:300gsm
Fabric:Any thickness

5x2.2x1.9m

1500KG

JT-1800-S

7.5KW 380V 3 phase (220V)

0~12m/min

1800mm

5x2.3x1.9m

1600KG

JT-2300-S

8KW 380V 3 phase (220V)

0~12m/min

2300mm

5x2.9x1.9m

2100KG

JT-2600-S

9KW 380V 3 phase (220V)

0~12m/min

2600mm

5x3.2x1.9m

2400KG

JT-2800-S

10KW 380V 3 phase (220V)

0~12m/min

2800mm

5x3.4x1.9m

2600KG

JT-3000-S

10KW 380V 3 phase (220V)

0~12m/min

3000mm

5x3.6x1.9m

2800KG


Machine diagram:

image015_副本.jpg

image017_副本.jpg

image019_副本.jpg


Main parts list:

No.

Name

Qty

Origin

1

Main motor 2.2KW

1pc

Changzhou Oukun

2

Winding motor 2.2KW

1pc

Changzhou Oukun

3

Embossing roll

1pc

#2,Changzhou made

4

Ultrasonic horn

1set

Cr12MoV

5

Ultrasonic system

1set

Changzhou Futan

6

Transistor

1set

Japan Sanyo

7

Capacitance

1set

Changzhou Changjie

8

Inverter

1pc

Guangzhou Sanjing

9

Contactor

1set

Zhengtai

10

Relay

1set

Schneider

11

Switch

1set

Zhengtai

12

Cooling fan

2pcs

Shanghai made

 

Spare parts list:

1) Ultrasonic generator 1PC

2) Ultrasonic transducer 1PC

3) Allen wrench 1 unit

4) Open-end wrench 1pc

5) Screwdriver 1pc

6) Fuse 100 pcs

7) Transistor 10pcs

8) Roller 1pc, Any standard design possible according to customer

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