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Constantly Updated Quilting Process
Dec 28, 2018

1. Primary quilting process

Quilting is a textile in which a slit is sewn with long needles to fix the cotton wadding inside. Taking the bedding as an example, the bedding is generally composed of two parts: the tire material and the outer textile fabric. The tire material has the characteristics of batt and loose fiber. The structure and shape of the loosely-formed tire core are not fixed, easy to flow and shrink, and the thickness is not uniform. In order to make the outer layer of the outer layer of the quilt and the inner core tightly fixed, the thickness of the quilt is uniform, and the outer woven fabric and the inner core are stitched in a straight line or a decorative pattern (including stitching), which increases the beauty and The practical process, called quilting, is called a quilted quilt or a quilted mat. In the past, quilted products were basically completed by hand. The products were mainly quilted quilts and quilted mats. The difference between them and the bedding used in general households was that there was an additional quilting process, and the operation procedure was to sew and smash. The disadvantages of low-yield, poor pattern consistency and complicated operation process are the processing methods of thousands of households. 15 years ago, the mechanical multi-needle quilting machine entered China with high output and good consistency. However, the pattern was simple, the change was small, the cloth could not be cut, the plate could not be printed, and the composite was mainly composed. .

2. Intermediate quilting process

There are still some manufacturers that use hand-made and mechanical quilting machines for quilting production. Because both methods have their own shortcomings, they have gradually been replaced by more advanced computer quilting production technology. Compared with the traditional mechanical quilting machine, the computer quilting machine has broken through its function of simply drawing a semi-coordinate simple pattern. Under the control of precise computer system, the computer quilting machine can perfectly handle all kinds of complex patterns compiled on the entire coordinate system. In terms of production speed, mechanical performance, noise pollution and other indicators, it is unmatched by the previous mechanical machines. . Through the use of advanced computer quilting technology to improve labor productivity, reduce costs, and automate the production process of quilted products, manufacturers produce more practical and beautiful products to meet the needs of the masses while making profits to seek their own The development, therefore, the computerized quilting machine to eliminate mechanical quilting machine is an inevitable trend.

3. Advanced quilting process

Intelligent production method, less people, high efficiency and good quality.

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